Glass musical instruments

CRAFTMAN SHIP

In 2003, HARIO completed the world’s first glass violin,
the Hario Violin.
Its creation was made possible by the expert manual glassblowing of a skilled craftsman
and the unique properties of HARIO heatproof glass.

Perfecting the soft curves with thin and uniform glass required much trial and error.
Moreover, the sides of this masterpiece were beautifully decorated with engravings and painted details.
HARIO also completed a glass cello in 2004 and a glass harp (Guzheng, 21 strings) — the world's first glass harp and largest instrument made from hand-blown glass — in 2007.
These instruments symbolize the vast potential of HARIO heatproof glass, which is made from 100% pure and natural earth-friendly material.

Glass Violin

The world's first glass violin

Glass Violin

Creation of the world's first glass violin, the Hario Violin, required our most sophisticated glass craftsmanship technology. We conceived the idea in collaboration with violinist Ikuko Kawai and produced the violin at our Koga Factory in Ibaraki Prefecture. We molded twenty violins during the prototype stage and completed the last two, which weigh about 1,380g each (versus around 800g for a wooden violin). One Hario Violin is kept by Ikuko Kawai for musical performances, while the other is kept at the HARIO Head Office. The Hario Violin has a distinctive tone that differs from wooden violins, depending on the pitch, due to differences in resonance.

Material:Heatproof glass (borosilicate glass)

Weight:Approx. 1.38kg (versus 0.8kg for a wood violin)

Announcement:December 9, 2003

Glass violin

Glass violin creation process

Planning

We began by disassembling a wooden violin and examining how it was produced.

Molding

Melted glass was placed in a violin-shaped mold and blown to fill the mold at a constant thickness through the expert, intuitive blowing adjustment of the craftsman.

Processing

The body was shaped even more like a violin by trimming excess glass (left) and drilling holes for resonance (right).

Decoration
and completion

The body was decorated with engravings and paint to make it a work of art. Then it was stringed to give birth to the world’s first glass violin.

Glass Cello

Glass Cello

Our second world's first!

Glass Cello

After making the glass violin, we considered other combinations of technology and art and decided to leverage our best technology to complete the world's first glass cello. The basic production process was the same as for the violin, but the much larger size made the cello more of a challenge. Through trial and error, we molded over 40 bodies before finally completing a single glass cello. Made of heatproof glass, the Hario Glass Cello weighs around 11kg (versus approx. 3kg for a wooden cello).
With completion of the cello, violin and later viola, a string quartet could play all-glass instruments and explore new sound possibilities.

Material:Heatproof glass (borosilicate glass)

Weight:Approx. 11kg (3kg for a wooden cello)

Announcement:December 14, 2004

Glass cello creation process

Molding

Melted glass was placed in a cello-shaped mold and blown to fill the mold at a constant thickness through the expert, intuitive blowing adjustment of the craftsman.
40 cello bodies were created as shown on the right.

Processing

The body was shaped more like a cello by trimming excess glass (left) and drilling holes for resonance (right).
Only 10 of the 40 bodies could be processed well.

Completion

One glass cello was pleasingly finished. It is exhibited and played at performances in various locations.

Glass Koto (Japanese harp)

The world's first glass koto and largest glass instrument

Glass Koto (Japanese harp)

The world’s first glass koto is also the world's largest manually handblown glass instrument. It took 20 staff members to create this basic 21-string koto (guzheng) from heatproof glass made of 100% natural, earth-friendly material. A skilled glassblower shaped the body of the instrument from furnace-melted glass at the end of a stainless-steel blowpipe using breath control. Reproducing the soft curves of the instrument from thin uniform glass was a challenge even for a master craftsman and required much trial and error.

Weight:
Approx. 70kg (5kg for a wooden koto)
Material:
Heatproof glass (borosilicate glass)
Dimensions:
450mm (H) x 1500mm (W)
Height:
355mm (glass body)
Production period:
13 months
Announcement:
November 2006
Glass Koto (Japanese harp)

Glass koto creation process

We placed about 15kg of melted glass in the world's largest glass mold, then blew the glass to evenly fill the mold and form the body of the instrument.

Molding

Since the melted glass weighed about 15kg, six veteran glass craftsmen collaborated to mold the glass. Using teamwork, they removed the melted glass from the furnace, put the melted glass in the mold, blew the glass, and pulled it from the mold. Creating an even thickness required highly skilled and intuitive breath control learned through years of experience. As seen in the photo on the right, only 12 of 20 attempts to create the koto body were successful.

Processing

(Left) Excess glass was trimmed from the body.
(Right) The resonance opening was gradually created via sandblasting.

Decoration

The finished body was decorated with painted art suitable for a glass koto.

Completion

Some koto bodies broke while being stringed. But finally, success was achieved and the world's first glass koto (as well as largest hand-blown glass instrument) was completed.

Biography of Chinese guzheng player and composer Woo Fan

Born in Shanghai, China
Woo Fan came to Japan in July 1990 after graduating top of class from Shanghai Music School, which is widely considered the most challenging school in China. She released her debut album 'Soshin' (Toshiba EMI) in September 1996 and helped pioneer the current Chinese musical instrument boom in Japan. In addition to numerous TV and radio appearances, she collaborated with Ikko Furuya in a reading in 2002 and performed in Kyogen and Ningyo Joruri Bunraku theater productions. Her more ambitious activities include performing for the Crown Prince and Crown Princess. Currently, she is playing not only Chinese classics and contemporary tunes, but music in various genres. She is also composing music for herself and other artists.
Woo Fan Official Website

Glass Shakuhachi

Glass Shakuhachi

Bringing glass alive

Glass Shakuhachi

We created a glass shakuhachi with the goal of honing and passing on our finest glass craftsmanship. This crystallization of quality workmanship was handmade by eleven skilled artisans over a period of three months using traditional techniques. Made of heatproof glass, the glass shakuhachi is lighter than a wooden shakuhachi and maintains a stable pitch regardless of temperature. Craftsmen under the supervision of a player also carefully adjusted the shape of the cylinder, size of the finger holes and angle of the mouthpiece. The glass creates a unique sound, but we made sure it reproduces the depth of sound of a wooden shakuhachi.

Weight:
Approx. 253g with 1 shaku and 6 sun (298g with 1 shaku and 8 sun)
Dimensions:
Approx. 49cm in length and 26mm-33.5mm in outer diameter
(20mm inner diameter) with 1 shaku and 6 sun
Approx. 55cm in length and 26mm-33.5mm in outer diameter
(20mm inner diameter) with 1 shaku and 8 sun
Material:
Heatproof glass (borosilicate glass)
Production period:
Three months from September 2007
(conceived in October 2006, announced in November 2007)

Glass Japanese instruments

In 2010, we created traditional Japanese drums (small and large) and flutes made of glass. Since the sound quality of the drums differed greatly depending on the design of the leather on the left and right sides, we tested several variations to achieve the best sound quality. Please enjoy the special sound quality and beauty of glass Japanese instruments.

和太鼓
小鼓
大鼓

"Harion" glass cone speaker system

A shining example of craftsmanship.

"Harion" glass cone speaker system

We created a “Harion” glass cone speaker system with the goal of honing and passing on our finest glass craftsmanship. It features the world's first heatproof, hand-blown glass speaker cones (patent pending). We conceived the idea while creating glass musical instruments and hoped it would produce sound extremely faithful to the original recording.

Weight:
Approx. 50kg subwoofer and 30kg mid-range speaker pair
Material:
Borosilicate glass enclosure, aluminum base
Cone (diaphragm):
Borosilicate glass
Dimensions:
φ60cm x H100cm subwoofer, φ40cm x H150cm mid-range speaker
Production period:
3 years and 8 months from April 2005
Announcement:
November 2008
'Harion' glass cone speaker system

Harion glass cone creation process 1

Harion glass cone creation process

Molding

We placed the melted glass in a cone mold and blew the glass to evenly fill the mold at a thickness of around 0.5mm.

Processing

We removed excess molded glass with a diamond cutter while heating the glass with a burner and applying water for clean cuts.

Harion glass cone creation process 2

Harion glass cone creation process

Molding

We created a large, elongated sphere of melted glass (around 15kg), placed it in an enclosure mold, and pressed it with a wooden spatula while expertly blowing the glass to maintain the right softness to evenly fill the mold.

Processing

We cut away excess molded glass to finish the enclosure.

Glass Guitar

ガラスのギター

The world’s first glass classical guitar

Glass Guitar

This glass guitar was created to commemorate recovery from the March 11, 2011 earthquake in Japan. It’s the world's first performance-ready glass classical guitar and was created by 10 skilled craftsmen at a total production cost of around 10 million yen. While based on a European model from the 19th century, the body is somewhat smaller. Glass thickness ranges from 2.5 to 3.0mm and total weight is around 3.7kg. Hand-painted decoration and a delicate design bring out the beauty of the glass. We began molding the glass in September 2011 and then spent about a year adjusting the acrylic neck and sound before achieving success in October 2012. Tuning was supervised by popular guitarist Kaori Muraji to achieve a new, enjoyable sound that is different from wooden guitars.

Body:
Heatproof glass
Neck:
Acrylic
Weight:
Around 3.7kg
Announcement:
November 2012

Glass guitar creation process

We prepared around 2kg of melted glass.

Molding

We placed the melted glass in a mold and blew the glass to fill the mold with a thickness of around 2.5 to 3mm.

Processing

We cut a groove in the glass and turned the blowpipe to remove the glass at that point.

Completion

After cooling down the glass, a neck was attached if the body had a uniform glass thickness. Then the unit was stringed to complete the guitar.

Glass Sho (mouth organ)

Fusing 1,400 years of history with 21st century technology

Glass Sho (mouth organ)

We created a Glass Sho (mouth organ) with the goal of honing and passing on our finest glass molding and processing technology. This ancient traditional court musical instrument, a forerunner of pipe organs, was chosen because HARIO is a Japanese company that strives to deliver Japanese quality and hospitality to the world.
Production of the glass sho involved 40 people and was supervised by Hideki Togi, a renowned Japanese classical musician. The instrument is the same size as a traditional bamboo sho, but creates a somewhat different sound due to its glass construction. An LED was added to express the concept of light coming from heaven.

Weight:
350g (390g with LED unit)
Size:
73mm (W) × 92mm (D) × 470mm (H)
Material:
Heatproof glass
Announcement:
November 2015
Glass Sho (mouth organ)

Glass sho creation process

Glass sho
creation process

Melted glass flowed directly from a furnace onto rails that formed glass tubes.

Glass sho
creation process

After the tubes cooled and solidified, they were cut to the right lengths and examined to ensure uniform thickness.

Processing

Those that passed the test were packed in boxes, then individually drilled by hand to create the right tone.
Their surfaces were then sandblasted white and the sho were assembled by Haruo Suzuki, the only sho craftsman in Tokyo.

Completion

All 17 glass tubes were placed in a black wooden base with a metal reed.

Completion

Beeswax was added to hold the reed in place and adjust the overall sound. Finally, the glass tubes were decorated with painted phoenixes.

Three glass pipes

Dragon flute
Hichiriki flute

Glass sho creation video